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KIROI - Artificial Intelligence Return on Invest: The AI strategy for decision-makers and managers

KIROI - Artificial Intelligence Return on Invest: The AI strategy for decision-makers and managers

Start » Predictive Digital Twins (Glossary)
2 April 2025

Predictive Digital Twins (Glossary)

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The term Predictive Digital Twins primarily originates from the fields of industry and Industry 4.0, Artificial Intelligence, and the Internet of Things. It describes an innovative technology where digital replicas of real machines, systems, or even entire production processes are created. These digital twins are supplied with real-time data from sensors and systems and use intelligent algorithms not only to reflect the current state but also to predict future developments.

This allows companies, for example, to identify when a machine is most likely to fail before it actually happens – and thus schedule maintenance in good time. This saves costs and reduces production downtime. A practical example: In a factory, sensors are attached to a production line. The predictive digital twin analyses the sensor data together with maintenance reports and thus predicts when a parts replacement will be necessary. This increases the reliability of production.

Predictive Digital Twins help companies make better decisions and make processes more efficient. They are a real step forward for the smart, digital production of tomorrow.

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